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Mako Major (Linear Encoder) Magnetic Type

It is a compact and lightweight linear encoder. Being magnetic, it is not affected by dust and other contaminants. It has a large detection distance and is easy to install. IoT.

The "Mako Major System" is an incremental magnetic linear encoder system. The "SI-140 System" consists of the magnetic detection head "SIE-140" and the magnetic scale "SIS-140," designed to be compact and lightweight, allowing for a large non-contact detection distance between the head and scale, with a wide tolerance for variations in detection distance. It features AB phase output and line driver output. A display unit is also available. *It can replace optical encoders, contact encoders, wire encoders, etc. *For more details, please download the catalog or contact us.

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  • Sensors
  • Vibration Monitoring
  • Magnetic Linear Encoder

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[Information] Magnetic Trivia Corner - Overview of Permanent Magnets

Detailed overview of permanent magnets, including calculation methods for magnetic flux density and distance, presented with diagrams!

This document introduces interesting facts about magnets. Permanent magnets are commonly used around us, but there are surprisingly many things we may not know about them. We will explain the properties and characteristics of permanent magnets, along with questions such as, "Do permanent magnets have a lifespan?" and "Are there materials that do not conduct magnetism?" [Contents] 1. What is a permanent magnet? 2. Magnetic flux density of permanent magnets and distance *For more details, please refer to the PDF document or feel free to contact us.

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We will borrow your space to hold an exhibition!

We will respond to customer requests such as 'not all employees can attend the exhibition' and 'we want to share the product internally.' You can trust us anywhere in the country!

Our company is a specialized manufacturer of magnetic application sensors. 【Do you have any of these thoughts?】 - We can't send all our employees to the exhibition. - We went to the exhibition, but we couldn't take our time to look around. - We want to share product information with all our employees because it seems useful! In response to such voices, we will hold a "mobile exhibition." 【What is a mobile exhibition?】 We will hold a mini-exhibition in your company's conference room, cafeteria, or other space. A space for 1 or 2 long tables is sufficient. The duration can be discussed, ranging from half a day to several days. (It can also be held during lunch breaks or after working hours.) As a company that values sincere interactions with our customers, we have created an opportunity for you to talk with us at your leisure. If you have any concerns regarding sensing, please feel free to consult us. *For more details, please download the catalog or contact us. Products we handle: - Magnetic linear encoders (magnetic scales) - Incremental and absolute - Guide sensors for automated guided vehicles (AGVs) - Magnetic tape (guide tape) for automated guided vehicles - Various magnetic sensors, magnetic induction sensors - Magnetic proximity switches, inclinometers

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MACOME CORPORATION Product CAD Data List Released All at Once!

We will publish the latest CAD data all together. 2D and 3D.

Makome Research Institute is releasing publicly available CAD data. dxf (DXF), igs (IGS), stp (STP) 3D data will be added and released as needed. If it is not listed, we will respond on a case-by-case basis, so please let us know. We will create and provide it as quickly as possible. (Please note that some products may not be available for specific users.) While the CAD data is created with the utmost care, we make no guarantees regarding its content. In the event of any omissions or errors in the CAD data information, Makome Research Institute cannot provide any guarantees. *For more details, please contact us.

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[Case Study] Eliminating Variability in Work Cutting Machines

The repeat accuracy of the work cutting machine is not as expected! Here is an example of the introduction of a linear encoder system!

The accuracy of the aluminum work cutting machine was unstable, leading to unnecessary work due to the need for accuracy checks every time. We are considering the introduction of a photoelectric system, but it was mentioned that "there is a possibility of false detection due to aluminum dust." We received requests such as "we want a scale that is not affected by aluminum dust" and "we don't mind an accuracy of about 0.1mm, but we want to keep the introduction costs low." Therefore, we installed the "SI-140PAC (Incremental)" made by Makome Research Institute on the aluminum cutting machine. As a result of the improvements, we reduced unnecessary inspection time and achieved zero in inspection time, inspection downtime, and inspection line downtime. *For more details, please refer to the PDF document or feel free to contact us.

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  • encoder
  • Distance measuring device
  • Magnetic Linear Encoder

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[Case Study] Measuring the steering wheel rotation angle of a car non-contactly.

Frequent "skipping" errors with optical sensors! How can we prevent interference from factors like stray reflections and dust?

At an automotive safety inspection company, the steering wheel rotation angle of vehicles was measured using optical sensors. However, due to issues such as light scattering and dust accumulation, "missed reading" errors occurred, leading to an increase in the number of tests and a significant decrease in work efficiency. There were requests for "sensors that are not affected by external disturbances" and "keeping the introduction costs as low as possible." The linear encoder system "SI-140 series" that we recommend consists of the magnetic detection head "SIE-140" and the magnetic scale "SIS-140." Installation is simply a matter of wrapping the "SI-140" around the steering axis of the vehicle. The number of measurement tests, which previously took 5 times, has been reduced to just 2, less than half. This has compressed the testing work and time, decreased "missed reading" errors, and improved testing accuracy. *For more details, please refer to the PDF document or feel free to contact us.

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Magnetic sensors suitable for civil engineering and construction industry [Macome Research Institute] construction machinery

Robust and long-lasting, maintenance-free; flexible response to custom orders tailored to the usage environment; waterproof, water-resistant, mud-resistant, seawater-resistant, pressure-resistant, earthquake-resistant, explosion-proof, impact-resistant, radiation-resistant.

At Makome Research Institute, we have numerous achievements in the civil engineering and marine construction industries. We also have many development achievements in custom products with general contractors and construction machinery manufacturers, including arm cranes and multi cranes. Length measurement, inclination, position, rotation, distance, and metal detection (ferromagnetic detection). External length sensors can be attached to rental construction machinery (e.g., secured with bands without drilling). If you are having trouble with sensors used in harsh environments, please consult us. We handle many custom products. Changes in case materials, shapes, and cables, etc. Please also consult us regarding patents obtained through the application of our products and non-disclosure agreements.

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[Improvement Case] Eliminating Losses During Line Changeover - Kaizen

Various losses occur during the changeover on a line that handles multiple varieties! Improved monetary losses over approximately 13 operating days.

We would like to introduce a case that resolved losses during line changeovers. We adopted the "Kanban production system" and are producing 15 different types of products on one line. However, during changeovers, losses occurred due to height and width adjustments of the machinery when changing the type of workpiece. Therefore, we held discussions with the maintenance design team and automated the changeover process. We have equipped it with a linear encoder "SIE-140," among other components. [Challenges] - During changeovers, losses occurred due to "height adjustments" and "width adjustments" when changing the type of workpiece. - There were many thickness adjustment changeovers using jacks, resulting in long line downtime. - A large number of personnel were required for changeover tasks. *For more details, please refer to the related links or feel free to contact us.

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  • encoder
  • Magnetic Linear Encoder

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[Improvement Case] Elimination of Variability in Work Cutting Machines - Kaizen

The repeat accuracy of the work cutting machine is not as expected! Eliminate the variation in cutting.

We would like to introduce a case where the variation in work cutting machines was resolved. The accuracy of the aluminum work cutting machine was unstable, leading to unnecessary work due to inspections conducted every time for accuracy verification. By equipping our linear encoder system "SI-140PAC" on the aluminum cutting machine, we reduced unnecessary inspection time. [Challenges] - We need a scale that is not affected by aluminum dust. - We want to keep the introduction cost down, so an accuracy of about 0.1mm is acceptable. - We need a scale and a counter (display unit). *For more details, please refer to the related links or feel free to contact us.

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  • encoder
  • Magnetic Linear Encoder

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Absolute (absolute value) completely non-contact magnetic linear encoder

[Sample loan available!] Standard set of absolute type with a compact head of 65mm width, resolution 0.01mm.

The "SA-200 System" is an absolute linear encoder system that employs a compact dedicated head. It comes as a set with a dedicated scale measuring 65mm in width, 20mm in height, and 25mm in depth. The detection distance of the head can achieve 0.3 to 1.6mm when the material of the mounting base is magnetic. Due to its absolute detection capability, it can be re-measured without returning to the origin after power is restored. 【Features】 ■ It is a non-contact absolute scale system that allows for a large distance between the scale and the head. ■ Measurements are unaffected by dust and debris due to magnetic detection. ■ The system is available with varying detection distances and resolutions. *Sample lending available *For details, please contact us or download the PDF materials.

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  • Sensors
  • Distance measuring device
  • Magnetic Linear Encoder

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[Information] Magnetic Trivia Corner - Measurement of Magnetism and Magnetic Properties

About the measurement of magnetism and the characteristics of permanent magnets! Introducing with a simple example.

This document introduces some trivia about magnetism. It includes diagrams to explain self-demagnetization and the relationship between the thickness of a magnet and magnetic flux density. Additionally, it provides a detailed explanation of the essentials of magnetic measurement. 【Contents】 ■1. Essentials of Magnetic Measurement ■2. Characteristics of Permanent Magnets *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Eliminating Losses During Line Changeovers

Various losses occur during the changeover on a line that handles multiple varieties! Here is a case study on how we improved monetary losses in about 13 operational days!

We have adopted the "Kanban production system" and produce 15 varieties of products on one line, but on busy days, up to 8 "changeovers" are required. After recording the changeovers on video and analyzing the situation, it was found that the "overall equipment efficiency" and "net operating rate" were declining. Therefore, we held discussions with the maintenance design team and automated the changeover process. We installed Makome Research Institute's linear encoders "SIE-140 (incremental)" and "SAE-200 (absolute)" on the motor-driven thickness adjustment machine. As a result of the improvements, the operating time rate increased, and changeover losses were transformed into production that generates revenue. The initial investment was 4,852,600 yen, but the cost-effectiveness improved the monetary loss in about 13 operating days. *For more details, please refer to the PDF document or feel free to contact us.

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MACOMEasure Magnetic Linear Encoder

It is a completely non-contact magnetic linear encoder that is resistant to dirt and difficult to malfunction.

You can easily measure areas where you previously used a tape measure or gauge with digital display measurement. This applies to cutting aluminum and woodworking materials. Digital display of rulers. Replacement for optical, contact, and wire encoders. We have many maintenance records for discontinued products from other companies (Easy Scale VP-90). *There are cases where the display unit can be reused. There are numerous adoption records in in-house jigs (contributing to Kaizen proposals). Please also make use of it for DIY projects. Since it is magnetic, there are no miscounts due to contamination from non-magnetic materials. With the SI-140PAC, you can use it immediately if you have AC100V power supply. First, please watch the video (YouTube). *Sample units available for evaluation.

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[Improvement Case] I want to measure the steering wheel rotation angle of a car non-contactly.

Frequent "skipping" errors with optical sensors! How to prevent interference from factors like stray reflections and dust.

We would like to introduce an improvement case where the steering angle of a vehicle was measured non-contactly. At an automotive safety inspection company, the steering angle of vehicles was measured using optical sensors. However, due to issues such as light scattering and dust accumulation, reading errors occurred with the sensors. By setting up the magnetic detection head "SIE-140" and the magnetic scale "SIS-140," the errors were reduced. [Challenges] ■ We want a sensor that is not affected by disturbances. ■ We are looking for a sensor that has established "repeatability" every time. ■ We want to keep the implementation costs as low as possible. *For more details, please refer to the related links or feel free to contact us.

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Magnetic Linear Encoder for Cranes and Lifters

Accurate lifting height, non-contact digital display.

In the crane and lifter industry, accurately understanding the lifting height is essential for safe and efficient operations. Especially when handling heavy objects, even a slight error can lead to accidents. Accurate height measurement is crucial for improving safety and efficiency in work. The MACOMEasure magnetic linear encoder allows for non-contact measurements that are resistant to dirt, providing accurate readings even from a distance of up to 11mm. This eliminates the hassle of using traditional tape measures or gauges, allowing for easy verification of lifting height with a digital display. [Usage Scenarios] - Real-time measurement of lifting height for cranes and lifters - Accurate position management in cargo handling operations - Height recording for compliance with safety standards [Benefits of Implementation] - Improved safety in operations - Enhanced work efficiency - Reduction of measurement errors

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MACOMEasure for woodworking machinery

Due to its non-contact design and resistance to dirt, it is completely unaffected by sawdust. It is a magnetic encoder that can measure even when positioned up to 11mm away.

In cutting operations involving woodworking machinery, accurate measurement of material dimensions directly impacts product quality. Particularly in wood cutting, cutting precision affects the beauty of the finished product and assembly accuracy, necessitating high-precision measurements. Traditional measuring methods using tape measures or gauges not only require considerable effort but also have the potential for measurement errors. The MACOMEasure magnetic linear encoder addresses these challenges, enabling easy and accurate digital display measurements. Being magnetic, it can measure without being affected by sawdust at all. 【Usage Scenarios】 - Dimension measurement in wood cutting lines - Improvement proposals through integration into in-house jigs - Accurate material cutting in DIY projects 【Benefits of Implementation】 - Stabilization of product quality through improved cutting precision - Increased efficiency and time savings in measurement tasks - Intuitive operability through digital display

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